Who attends
The operators, technicians or nurses who do the work, led by their team leader or shift lead. Support staff such as a maintenance technician or quality inspector may attend if they are assigned to the area. Managers sometimes observe, but the team leader runs the meeting.
When and how long
Tier 1 is held at the start of every shift, at the board in the work area, standing up. It is the shortest meeting in the system, usually 5 to 15 minutes and never longer than the agenda requires. It must finish before the tier 2 meeting so escalations arrive in time.
A standard tier 1 agenda
- Safety: incidents, near misses and hazards from the last shift, plus any safety message.
- Quality: defects, holds, complaints and any failed checks.
- Delivery: output against plan, downtime and today's schedule.
- Cost or people: staffing, absences, skills cover and material shortages.
- Actions: review open actions, agree new ones with an owner and date.
- Escalations: confirm which issues go to tier 2.
What gets escalated
The team solves what it can within its own authority and resources. An issue goes to tier 2 when it needs another department, a decision above the team leader's level, money, or more time than the team has. The team leader carries it up with the facts already recorded: what happened, when, the impact and any containment.
Common mistakes
- Sitting down or holding it in an office away from the work.
- Reading out every number instead of focusing on misses.
- Only the team leader speaking.
- Escalated issues never coming back with an answer.
Example
At 6:05am a packing team reviews its board. A carton jam caused 40 minutes of downtime overnight; the team agrees a temporary adjustment, and because the root cause looks like a worn part, the team leader escalates it to the 7:30am tier 2 meeting with maintenance.